Visual plan of industrial flat panel machine in mold industry
Higole's industrial tablet computer for mold monitoring integrates professional technologies such as machine vision, optics, electronics, and automatic control. The entire program uses machine vision to perform real-time shooting operations, intelligently monitor the injection molding machine to detect poor mold release, detect short shot or flash products, monitor whether the mold slider is in place, and monitor the correct position of the insert product. This equipment can avoid compression molds, reduce the number of ejections, avoid mold damage and stop production, and shorten the production cycle. When there is a short shot or bad product, the operator can be reminded in time.
A 10-inch rugged industrial panel computer used in the project integrates a dongle and a control panel for mold status monitoring that are matched with the software. The application software is developed based on the windows platform. The monitoring of ejection and closing of the mold, using the USB or camera connected to the industrial tablet computer to check whether the product is mucous and the color of the product is correct during the entire mold production process, monitor whether the insert is assembled in place, and perform the mold cavity and mold core before closing the mold And confirmation of product residue outside the mold core. After the mold is opened, the product is checked for falling off, the position of the slider is confirmed, and whether there are foreign objects in the mold cavity, etc., a complete set of mold monitoring during the mold opening process is carried out from beginning to end.
The application of automated monitoring technology in the mold industry is very rare, because most mold manufacturing involves casting processes, which are accompanied by harsh working conditions, high temperature and high pressure, high humidity, high dust, and more interference. Precision testing equipment and ordinary It is difficult for computers to operate stably under such conditions. At the same time, the demand for mold automation is becoming more and more prominent. Enterprises need to replace manual work with artificial intelligence to improve work efficiency and accuracy. Higole's rugged industrial panel computer adopts a compact design with no rotating parts (no CPU fan, no system fan, no power supply fan or HDD). Passive radiation heat dissipation through the fuselage greatly reduces maintenance caused by mechanical failure. And maintenance risks. The panel adopts plastic injection molding to reduce weight, and the rear shell is reinforced by aluminum alloy die-casting molding. The whole machine is equipped with anti-fall wrap angle. Fanless design, thin and compact structure, with excellent sealing, dustproof, heat dissipation and anti-vibration performance. It supports VESA installation, which can be installed in a factory with high temperature and pressure, high humidity, high dust, and more interference. It can be widely used in machine vision, mold monitoring and 3C finished product inspection and other industrial manufacturing fields.